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Products/CT Magic

System objective

This system was developed to translate CT image data measured from the products (cast) to the solid (3D) data, in order to evaluate/analyze the internal defects (void, etc).
It first extracts the product from the scan image data (slices) and creates polylines of it. The system then conducts evaluation/analysis by displaying those polylines to give a graphic representation of the internal structure, and additionally, the defects. Also, since the system is equipped with the user interface designed in consideration of usage at CT scanning site, it is friendly to people without technical skills.

Furthermore, as an expected merit, by around 90 percent of data size reduction is possible through the data translation from image data to polyline data. This reduces the data volume in the storage server and network traffic (enabling the data usage for traceability).

Optional feature enables data output in “STL” format, allowing the utilization of it in pre/post-processing. To link with advanced analysis system becomes easier.

Process overview

CT scanner

Measurement of the products

  • CT scan (hundreds of photos)
  • Image format (.img)

Binarization of image

  • Manual/auto setting for threshold
  • Manual/auto setting for denoising


Binarization of image

Extraction of product shape

  • Removal of unwanted part (jig etc.)
  • Creation of polyline data


Extraction of product shape

Extraction of internal defects

Extraction of internal defects

  • Display of internal defects
  • Display of the coordinates/size

Output in STL format

  • Creation of polygon model
  • Smoothing (level to be set)
  • Thinning (tolerance to be set)


Output in STL format

* STL output is option.

Hardware requirements

Recommended Hardware Specifications
CPU: Intel Xeon or faster
Memory: 2.0GB or more
Hard disk: 160GB or more
Graphic board: Open GL compatible
Supported OS
Windows 2000 SP1 (Japanese/English) or later
Windows XP SP1 (Japanese/English) or later

Inquiries

SI Business Dept.
Business Solution Div.
TEL: +81-565-27-5968

Related Information

Technology related to 3D analysis